SAFE PCB

Multilayer PCB Stackup Designer

Choose the layer count, finished board thickness, laminate and copper weight. The designer builds a manufacturable stack-up from the real cores and prepregs in our factory material library and shows every layer with its thickness and Dk.

Board

Thickness includes 20 µm solder mask per side. Tolerance ±10 %.

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How the stack-up is built

Real materials

Cores and prepregs come from the same material library our engineers use for production: S1000H (Tg150), S1000-2M (Tg180), SH260 (Tg250) and more, each with its real thickness, copper foil and Dk.

Pressed thickness

Each prepreg is counted after pressing: it fills 50 % of the inner copper it bonds, so its finished thickness is less than the sheet thickness. A pressed prepreg never drops below 50 µm.

Symmetric and balanced

Cores are placed on the standard positions with the same thickness, prepregs are mirrored top to bottom, and the build with the fewest prepreg sheets inside ±10 % of your thickness is chosen.

Example stack-ups

Calculated live from our current material library.

4-layer PCB stackup, 1.6 mm, S1000H

LayerMaterialThickness
L1 · Top1 oz (35 µm) copper35 µm
Prepreg L1-L2S1000HB 1 × 331391 µm
L2 · Inner 10.5 oz (18 µm) copper18 µm
Core L2-L3S1000H core 1.265 mm (H/H)1265 µm
L3 · Inner 20.5 oz (18 µm) copper18 µm
Prepreg L3-L4S1000HB 1 × 331391 µm
L4 · Bottom1 oz (35 µm) copper35 µm
Totalincl. 2 × 20 µm solder mask1.593 mm

6-layer PCB stackup, 1.6 mm, S1000H

LayerMaterialThickness
L1 · Top1 oz (35 µm) copper35 µm
Prepreg L1-L2S1000HB 1 × 2116121 µm
L2 · Inner 10.5 oz (18 µm) copper18 µm
Core L2-L3S1000H core 0.5 mm (H/H)500 µm
L3 · Inner 20.5 oz (18 µm) copper18 µm
Prepreg L3-L4S1000HB 1 × 7628177 µm
L4 · Inner 30.5 oz (18 µm) copper18 µm
Core L4-L5S1000H core 0.5 mm (H/H)500 µm
L5 · Inner 40.5 oz (18 µm) copper18 µm
Prepreg L5-L6S1000HB 1 × 2116121 µm
L6 · Bottom1 oz (35 µm) copper35 µm
Totalincl. 2 × 20 µm solder mask1.601 mm

8-layer PCB stackup, 1.6 mm, S1000-2M

LayerMaterialThickness
L1 · Top1 oz (35 µm) copper35 µm
Prepreg L1-L2S1000-2MB 1 × 7628186 µm
L2 · Inner 10.5 oz (18 µm) copper18 µm
Core L2-L3S1000-2M core 0.3 mm (H/H)300 µm
L3 · Inner 20.5 oz (18 µm) copper18 µm
Prepreg L3-L4S1000-2MB 1 × 108054 µm
L4 · Inner 30.5 oz (18 µm) copper18 µm
Core L4-L5S1000-2M core 0.3 mm (H/H)300 µm
L5 · Inner 40.5 oz (18 µm) copper18 µm
Prepreg L5-L6S1000-2MB 1 × 108054 µm
L6 · Inner 50.5 oz (18 µm) copper18 µm
Core L6-L7S1000-2M core 0.3 mm (H/H)300 µm
L7 · Inner 60.5 oz (18 µm) copper18 µm
Prepreg L7-L8S1000-2MB 1 × 7628186 µm
L8 · Bottom1 oz (35 µm) copper35 µm
Totalincl. 2 × 20 µm solder mask1.598 mm

12-layer PCB stackup, 2.0 mm, S1000-2M

LayerMaterialThickness
L1 · Top1 oz (35 µm) copper35 µm
Prepreg L1-L2S1000-2MB 1 × 2116121 µm
L2 · Inner 10.5 oz (18 µm) copper18 µm
Core L2-L3S1000-2M core 0.25 mm (H/H)250 µm
L3 · Inner 20.5 oz (18 µm) copper18 µm
Prepreg L3-L4S1000-2MB 1 × 108054 µm
L4 · Inner 30.5 oz (18 µm) copper18 µm
Core L4-L5S1000-2M core 0.25 mm (H/H)250 µm
L5 · Inner 40.5 oz (18 µm) copper18 µm
Prepreg L5-L6S1000-2MB 1 × 108054 µm
L6 · Inner 50.5 oz (18 µm) copper18 µm
Core L6-L7S1000-2M core 0.25 mm (H/H)250 µm
L7 · Inner 60.5 oz (18 µm) copper18 µm
Prepreg L7-L8S1000-2MB 1 × 108054 µm
L8 · Inner 70.5 oz (18 µm) copper18 µm
Core L8-L9S1000-2M core 0.25 mm (H/H)250 µm
L9 · Inner 80.5 oz (18 µm) copper18 µm
Prepreg L9-L10S1000-2MB 1 × 108054 µm
L10 · Inner 90.5 oz (18 µm) copper18 µm
Core L10-L11S1000-2M core 0.25 mm (H/H)250 µm
L11 · Inner 100.5 oz (18 µm) copper18 µm
Prepreg L11-L12S1000-2MB 1 × 2116121 µm
L12 · Bottom1 oz (35 µm) copper35 µm
Totalincl. 2 × 20 µm solder mask1.998 mm

Frequently asked questions

What is a PCB stackup?

A PCB stackup is the order and thickness of the copper layers, cores and prepregs that are pressed together to make a multilayer board. It sets the finished board thickness and the dielectric thickness between layers, which controls impedance.

What is the difference between a core and a prepreg?

A core is a cured laminate with copper on both sides and a fixed thickness. A prepreg is a glass cloth with uncured resin (106, 1080, 2116, 7628…); it bonds the cores and the outer copper foil together during pressing and becomes thinner as its resin fills the copper pattern.

Which material should I choose?

S1000H (Tg150) suits most standard multilayer boards. Choose S1000-2M (Tg180) for lead-free assembly with many reflow cycles or thicker boards, and SH260 (Tg250) for high-temperature applications. For Rogers / hybrid RF stack-ups, upload your files and our engineers will propose a build.

How accurate is the calculated thickness?

The designer uses the pressed prepreg thickness and counts 20 µm of solder mask per side. Finished boards are held to ±10 % of the ordered thickness; our engineers confirm the final stack-up with your order.

Can I order a board with this stack-up?

Yes. Choose the same layer count, thickness and material when you upload your Gerber files for an instant quote. You can also check your design first in our Gerber 3D viewer.

Ready to build it? Upload your Gerber files, pick the layer count and thickness, and get a price in minutes.

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